Vibration test


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Balanset-1A: Advanced Rotor Balancing for Optimal Equipment Performance

Vibrations in industrial equipment can lead to decreased efficiency, increased wear and tear, and unexpected downtimes. Addressing these vibrations is crucial for maintaining machinery longevity and performance. The Balanset-1A rotor balancing device from Vibromera offers a sophisticated solution to this prevalent issue.

What Methods Exist for Eliminating Vibration in Equipment?

Eliminating vibration in equipment typically involves several approaches, including:

Dynamic Balancing: Adjusting the rotor to achieve equilibrium during operation.
Static Balancing: Ensuring the rotor is balanced while stationary.
Vibration Dampening: Using materials or devices to absorb and reduce vibrations.
Regular Maintenance: Inspecting and maintaining equipment to prevent imbalance.

The Balanset-1A specifically employs dynamic balancing in multiple planes to effectively eliminate vibrations, ensuring smooth and efficient equipment operation.

Rotor Balancing Process with Balanset-1A

The rotor balancing process using the Balanset-1A involves several meticulously designed steps, from initial preparation to the final verification of balance. Here's a comprehensive overview:

1. Preparation of Equipment
Begin by installing vibration sensors perpendicular to the rotor's axis of rotation. Secure the laser tachometer onto the magnetic stand, directing it towards the reflective tape affixed to the pulley. Connect the sensors to the Balanset-1A device and link the device to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode to initiate the process.

2. Initial Vibration Measurement
Before commencing the balancing, weigh the test mass and record its weight and installation radius. Start the rotor and measure the initial vibration levels to determine the amplitude and phase of the existing imbalance.


3. Balancing in the First Plane
Place the test mass in the first balancing plane corresponding to the first sensor's location. Run the rotor again to measure the vibration level. A significant change (at least 20%) in amplitude or phase indicates partial correction of the imbalance.


4. Balancing in the Second Plane
Move the test mass to the second balancing plane where the second sensor is positioned. Perform another rotor run and measurement. These results enable the software to calculate the precise position and weight of the corrective masses needed.


5. Correcting the Imbalance
Based on the data collected, the Balanset software recommends specific corrective weights and their installation angles for both balancing planes. Remove the test mass and prepare the corrective weights as per the software's instructions. Install these weights at the designated angles, aligned in the direction of the rotor's rotation from the original test mass position.

6. Final Check and Completion
Run the rotor once more to perform a final vibration check. If the vibration levels have reduced to an acceptable range, the balancing process is complete. If further adjustments are necessary, the software will guide additional corrective measures, specifying where and how much more weight to add.

Balanset-1A Device Specifications and Pricing
The Balanset-1A comes as a comprehensive kit, including:

2 Vibration Transducers
1 Phase Angle Sensor (Laser Tachometer)
1 Balanset Measurement Unit
1 Magnetic Stand
1 Electronic Scale
1 Transport Case
1 Software Package on a USB Flash Drive

All these features are available at a competitive price of €1751, providing excellent value for advanced rotor balancing capabilities.

Conclusion
Addressing vibrations is essential for the optimal performance and longevity of industrial equipment. The Balanset-1A rotor balancing device by Vibromera offers a precise, efficient, and user-friendly solution for eliminating equipment vibrations. By leveraging advanced dynamic balancing methods, the Balanset-1A ensures machinery operates smoothly, reduces maintenance costs, and minimizes unexpected downtimes.


Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.

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